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Manufacturing and Industrial

Software for Commercial Printing

Print production at press scale — plates, paper and press hours per job — where paper wastage and press utilisation are the margin.

A commercial printer runs jobs through prepress, plate-making, press and post-press — cutting, folding, binding, lamination. Paper is the largest cost and is always over-issued to cover make-ready; press hours are the constraint. The estimate assumed a wastage allowance and a press speed. The printer needs to see, per job, what was actually spent.

What gets in the way

  • Paper issued for make-ready is not reconciled against the allowance
  • Press hours per job are not recorded
  • Plates are remade without being charged to the cause
  • Post-press work sent outside is tracked on paper
  • Estimates do not learn from what previous jobs actually used

What the software handles

  • Job estimated with paper, plates, press and post-press
  • Paper issued with make-ready allowance and returns recorded
  • Press time recorded per job and per machine
  • Post-press job work issued and received
  • Actual cost compared with the estimate at closure

What changes

  • Paper wastage per job against its allowance
  • Press utilisation per machine
  • Estimates that improve from actuals

Software for your commercial printing business

Start from a ready product or have one built around how you work.