Manufacturing and Industrial
Software for FMCG Manufacturing
High-speed batch production and packing of many SKUs, where pack-size changeovers and packaging material decide the day.
An FMCG plant makes a few formulations and packs them into many SKUs — sizes, MRPs, schemes and customer-specific packs. The bulk batch is rarely the problem; packing is. Every changeover costs line time, every SKU needs its own laminate or carton, and every MRP change strands packaging material. The plant needs its packing plan and its packaging stock in the same place.
What gets in the way
- Pack-size changeovers eat line time that nobody measures
- Packaging material for a discontinued MRP sits unusable
- Batch yield from bulk to packed units is not reconciled
- Scheme packs and bonus packs are planned outside the system
- Expiry is tracked at dispatch rather than at planning
What the software handles
- Bulk batch produced against formulation
- Packing plan by SKU with packaging material reserved
- Changeovers recorded as downtime per line
- Bulk-to-packed yield reconciled per batch
- Dispatch with batch, MRP and expiry on every unit
What changes
- Changeover time visible and reducible
- Packaging stock tied to live SKUs and MRPs
- Yield from bulk to pack measured per batch
Software for your fmcg manufacturing business
Start from a ready product or have one built around how you work.