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Manufacturing and Industrial

Software for Leather Manufacturing

Hide-based production where every input is a different size and grade, and yield is the entire economics.

Leather starts from a natural material that varies hide by hide. Two hides of the same nominal grade cut differently, and the usable area is only known after cutting. A tannery or goods maker that costs on nominal area is costing on an assumption; the real number is the yield achieved on that lot.

What gets in the way

  • Hides vary in size and grade, so standard yield assumptions are always approximate
  • Cutting yield differs by operator and by pattern and is not measured
  • Grading is subjective and unrecorded, so the same defect produces different outcomes
  • Chemical consumption in processing is estimated rather than recorded per lot
  • Offcuts have value that is realised inconsistently

What the software handles

  • Hide lot recorded with count, area and grade at receipt
  • Cutting yield measured against the lot rather than assumed
  • Grade recorded with the defect that caused it
  • Chemical consumption recorded per processing lot
  • Offcuts categorised and valued rather than discarded

What changes

  • Costing based on achieved yield rather than nominal area
  • Grading consistent enough to compare suppliers
  • Chemical cost attributable to a lot
  • Offcut value recovered deliberately

Software for your leather manufacturing business

Start from a ready product or have one built around how you work.